Sunday, October 28, 2007

Trebuchet

What is a Trebuchet?

A trebuchet is a medieval siege weapon. Here are a few examples:


Château des Baux

Runneburg

Warwick Castle

Château de Castelnaud


Its primary use was to hurl rocks at castle walls. Think of it as a catapult on steroids. The major difference is a trebuchet uses a rotating arm, a large weight, and whip-like action to throw the projectile. Here's a YouTube video of a trebuchet in action:


Trebuchet Video


Why Build a Trebuchet?

Many say it's an interesting demonstration of applied physic. Some like the connection to ancient technology, and weaponry. But let's face it, there are very few castle walls to knock down anymore. Any reason other than "it's cool" is a rationalization.

Model Design

I choose to build a 1/6th scale model based on Dan Becker's design . I enhanced it by adding an adjustable release hook, and trigger.

Construction

The main frame is built out of four strips of pine, each 12" long. Two pieces are mortised together, forming a right angle.

Mortise Cut

Frame pieces


Cross beams are added, and secured in place with wood screws:


Frame With Cross Beams

Secured Cross Beams


Finally, the two frame halves are connected with four three-inch beams.


Frame With Connecting Beams


The throwing arm is built from a 19" piece of hard wood that is tapered at one end with a router:


Tapering Arm


Knotches are cut on each end of the throwing arm. One to hold the counter weight, and one to hold the throwing hook:


Arm (Counter Weight End)

Arm (Hook End)


Trebuchets thow in a similar manor to a hand-held sling. The projectile is held in a pouch (sling) attached by two lines. During the throw, one line remains attached; the other releases. The timing of the release is controlled by a hook at the end of the throwing arm. When the sling whips around, the line slips off of the hook and releases the projectile. The release point can be changed by altering the angle of the hook.


Hook

Hook and Throwing Arm

Hook and Sling


The counter balance weight is a 2.5lb fishing weight tied to a eye screw:


Counter Balance Weight


The sled is used to guide the projectile in the early part of its flight:


Sled


The trigger is used to hold the arm in place until the trebuchet is ready to fire. It's constructed from half a key ring with two loops soldered in stratigic locations:


Trigger

Trigger (Attached)

Trigger (Ready to Fire)


Finished Trebuchet

After some stain, varnish, and paint, here's the finished trebuchet:


Conclusions

The trebuchet doesn't throw as far as I'd hoped, but it's a toy not a weapon. And it was fun to build.

Here's a quick video of a second version of the trebuchet in action:


Trebuchet Video
(280K)

Sunday, January 7, 2007

Glass Fused Snowflake

Overview

This blog describes how to make a simple glass fused snowflake.

Components

Cut several strips of clear glass about 1/4" wide. Approximately three feet is needed for one snowflake.

Cut Strips

Break on score

Strips

From the clear strips, cut the follow:
  • Six pieces 2 1/2" long
  • Twelve pieces 1" long
  • Twelve pieces 3/4" long

Cut six squares approximately 1/2" wide from green transparent glass. Remove the corners to form crude circles. Save the chips (corners) for later use.

1/2" squares

Squares, corners removed


In a similar fashion, cut one 1/2" circle from clear glass.

The picture below shows the components necessary to create one snowflake:


Parts


Assembly


1. Arrange in star pattern

2. Cap with clear circle

3. Add inner leaves

Closeup
  1. Assemble the six 2 1/2" clear strips into a six-pointed star.
  2. Place the clear circle over the center of the six strips. Secure with fusing glue.
  3. Form inner leaves. Place two 3/4" strips on each snowflake arm about 1" from the center. One end should rest upon the arm, and the other on the kiln shelf. Secure with fusing glue.

4. Add outer leaves

5. Add green circles

6. Add green chips

Closeup
  1. Using the 1" strips, assemble outer leaves. Secure with fusing glue.
  2. Place one green circle onto the end of each arm of the snowflake.
  3. Accent each inner leaf with a green chip (saved corner of squares). Place a small drop of fusing glue, and then a green chip on the end of each inner leaf.

Fusing

Place the snowflake into the kiln, and fuse at 1465oF for 5 minutes. Anneal for 20 minutes at 960oF. Flash cooling (crashing the kiln) is not necessary.

Finished Snowflake


Snowflake

Snowflake